Aluminum 6061-T6 6061-T651 6061-T4 Alloy Properties

6061 Aluminum Alloy (Al 6061-T6, 6061-T651, 6061-T4)
Al-6061 is a versatile structural aluminum alloy originally developed in 1935. Today, GNEE supplies 6061 products in a variety of tempers, primarily including 6061-T4, T451, 6061-T6 and 6061-T651. As one of the most extensively used alloys, its major alloying components are magnesium (Mg) and silicon (Si). The magnesium and silicon levels in 6061 are optimized to form magnesium silicide (Mg₂Si), making it a heat-treatable wrought alloy.

6061-T6 aluminum offers a minimum yield strength of 35 ksi (240 MPa), which is comparable to that of A36 carbon steel. Its strength, combined with a weight only one-third that of steel, makes it ideal for structural applications where static loading is a primary factor. Although 6061 has lower strength than 7000 series alloys (such as 7075) and 2000 series alloys (such as 2024), it is less affected by solution heat-treating and quenching variations.

Because 6061 aluminum can be easily extruded, GNEE provides it in many product forms, including sheets, strips, plates, bars, forgings, tubes, pipes, wires, extrusions, and structural profiles.

Aluminum 6061 demonstrates excellent corrosion resistance, mechanical capabilities, formability, weldability, and machinability. It is well-suited for medium-to-high strength requirements and offers good toughness. Its applications span food and beverage containers, electronics and home appliances, architectural components, transportation equipment, and aerospace structures. Alloy 6082-widely used in Europe-has slightly higher strength but serves similar purposes as 6061.

The abbreviations Al-6061 and AA6061 refer to the same alloy. "Al" means aluminum, while "AA" represents Aluminum Association or Aluminum Alloy.

6061-T6-aluminum-round-alloy-bar

Aluminum Alloy 6061 Properties, Data Sheet & Specifications

The following sections summarize 6061 aluminum properties, including chemistry, physical characteristics, mechanical performance, hardness, machinability, welding behavior, heat-treating information, and more.

Chemical Composition

Aluminium 6061 chemical composition is listed in the following table.

AA-6061 Chemical Composition, %
ASTM, SAE AMS ANSI, Alloy (UNS) Si Fe, ≤ Cu Mn, ≤ Mg Cr Zn, ≤ Ti, ≤ Other Elements, Each (Total), ≤ Al
ASTM B209;
ASTM B211;
ASTM B221;
ASTM B210;
ASTM B308/B308M;
ASTM B308/B308M;
ASTM B308/B308M;
ASTM B241/B241M;
SAE AMS 4025;
SAE AMS 4026;
SAE AMS 4027;
SAE AMS 4117
6061 (UNS A96061) 0.4-0.8 0.7 0.15-0.40 0.15 0.8-1.2 0.04-0.35 0.25 0.15 0.05 (0.15) Remainder

 

Notes (various standards of 6061 aluminum):

ASTM B209: Aluminum and Aluminum-Alloy Sheet and Plate.

ASTM B211: Rolled or Cold Finished Bar, Rod, and Wire.

ASTM B221: Extruded Bars, Rods, Wire, Profiles and Tubes.

ASTM B210: Aluminum and Aluminum-Alloy Drawn Seamless Tubes.

ASTM B308/B308M: AL 6061-T6 Aluminum Structural Profiles.

ASTM B241/B241M: Seamless Pipe and Seamless Extruded Tube.

SAE AMS 4025: Sheet and Plate; Temper O; Annealed.

SAE AMS 4026: Sheet and Plate; Temper T4, T42, T451 (-T4 Sheet, -T451), Solution Heat Treated and Naturally Aged.

SAE AMS 4027: Sheet and Plate; Temper T6 Aluminum, T62, T651 (AL 6061-T6 Sheet, 6061T651 Plate) Solution and Precipitation Heat Treated.

SAE AMS 4117: Rolled or Cold Finished Bars, Rods, and Wire and Flash Welded Rings; (AL 6061-T6 Aluminum, 6061-T651).

 

6061 Aluminum Physical Properties
The physical properties of 6061 aluminum, as provided by GNEE, include key parameters such as density, melting point, coefficient of thermal expansion, elastic modulus, thermal conductivity, specific heat capacity, electrical conductivity, and electrical resistivity.

Notes:

10⁻⁶·K⁻¹ = 10⁻⁶/K = 1 μm/m·°C

1 Ω·mm²/m = 1 μΩ·m

1 g/cm³ = 1 kg/dm³ = 1000 kg/m³

1 GPa = 1 kN/mm²

1 MPa = 1 N/mm²

The melting range provided applies to wrought 6061 aluminum products with a thickness of 6.35 mm (1/4 in.) or greater.

 

Al-6061 Aluminum Physical Properties
ASTM Alloy and Temper Density, g/cm3 (lb/in.3) Melting point, °C (°F) Specific heat capacity, J/kg·K (Btu/lb ·°F) Coefficient of thermal expansion, 10-6/K (μin./in. ·°F) Thermal diffusivity, mm2/s Thermal conductivity, W/m·°C (Btu∙in/h∙ft²∙°F) Electrical conductivity, Equal volume (Equal weight), % IACS Electrical resistivity, Ω·mm2/m (Ω· circ mil/ft)
ASTM B209;
ASTM B210;
ASTM B221;
ASTM B241;
ASTM B308;
SAE AMS 4027;
SAE AMS 4117;
SAE AMS 4025;
SAE AMS 4026
6061-O 2.70 (0.098) 580-650 (1080-1205) 896 (0.214) at 20 °C (68 °F) 23.6 (13.1) at 20-100 °C (68-212 °F) 66 180 (1250) at 25 °C (77 °F) 47 (155) at 20 °C (68 °F) 0.0365 (22) at 20 °C (68 °F)
6061-T4 154 (1070) at 25 °C (77 °F) 40 (132) at 20 °C (68 °F) 0.043 (26) at 20 °C (68 °F)
6061-T6 167 (1160) at 25 °C (77 °F) 43 (142) at 20 °C (68 °F) 0.040 (24) at 20 °C (68 °F)

 

Mechanical Properties

The mechanical properties of aluminum 6061-T6 are listed in the tables below, which include yield strength (yield stress), ultimate tensile strength, shear strength, modulus of elasticity, young's modulus, and so on.

The mechanical parameters shown below are typical values for varied sizes, product shapes, and production methods, thus they cannot be guaranteed. They are solely used to compare alloys and tempering; they should not be defined as engineering requirements or used in design.

 

Aluminum 6061 Mechanical Properties, Part-1
Aluminum Alloy and Temper Ultimate Tensile strength, MPa (ksi) Yield strength, MPa (ksi) Elongation in 50 mm (2 in.), ≥% Brinell Hardness, HB (500 kgf load 10 mm ball)
1.6mm (1/16 in.) thick specimen 12.5mm (1/2 in.) thick specimen
6061-O 125 (18) 55 (8) 25 27 30
6061-T4, T451 240 (35) 145 (21) 22 22 65
6061-T6, T651 310 (45) 275 (40) 12 15 95
Alclad 6061-O 115 (17) 50 (7) 25 – –
Alclad 6061-T4, T451 230 (33) 130 (19) 22 – –
Alclad 6061-T6, T651 290 (42) 255 (37) 12 – –
Aluminum 6061 Mechanical Properties, Part-2
Aluminum Alloy and Temper Ultimate shear strength, MPa (ksi) Modulus of elasticity, GPa (106 psi) Fatigue endurance limit, MPa (ksi)
6061-O 85 (12) 69 (10) 60 (9)
6061-T4, T451 165 (24) 69 (10) 95 (14)
Al 6061-T6, T651 205 (30) 69 (10) 95 (14)
Alclad 6061-O 75 (11) 69 (10) –
Alclad 6061-T4, T451 150 (22) 69 (10) –
Alclad 6061-T6, 6061-T651 185 (27) 69 (10) –

 

Aluminum 6061 Typical Mechanical Properties at Different Temperatures
Alloy and temper Temperature, °C (°F) Ultimate tensile strength, MPa (ksi) 0.2% offset yield strength Elongation in 50 mm (2 in.), ≥%,
6061-T6,
6061-T651
-195 (-320) 415 (60) 325 (47) 22
-80 (-112) 338 (49) 290 (42) 18
0 (-18) 325 (47) 283 (41) 17
24 (75) 310 (45) 275 (40) 17
100 (212) 290 (42) 262 (38) 18
150 (300) 235 (34) 215 (31) 20
205 (400) 130 (19) 103 (15) 28
250 (500) 52 (7.5) 35 (5) 60
315 (600) 32 (4.6) 19 (2.7) 85
370 (700) 21 (3) 12 (1.8) 95

 

Mechanical Properties of Aluminum 6061-T6 in SAE AMS and ASTM Standard

Aluminium 6061 Mechanical Properties – Extruded Bars, Rods, Wire, Profiles, and Tubes
Standard Aluminum Alloy and Temper Specified Diameter or Thickness, in. Area, in2 Tensile Strength, ksi, ≥ (unless otherwise specified) Yield Strength (0.2 % offset), ksi, ≥ (unless otherwise specified) Elongation in 2 in. or 4xDiameter, ≥, %
ASTM B221 6061-O all all 22, ≤ 16, ≤ 10
6061-T1 ≤ 0.625 all 26.0 14.0 16
6061-T4, T4510, T4511 all all 26.0 16 16
6061-T42 all all 26.0 12 16
6061-T51 ≤ 0.625 all 35.0 30 8
6061-T6, T62, T6510, T6511 ≤ 0.249 all 38 35 8
≥0.250 all 38 35 10
Aluminium 6061 Mechanical Properties – Drawn Seamless Tubes Elongation in 2 in. or 4xDiameter, ≥, %
Standard Aluminum Alloy and Temper Specified Diameter or Thickness, in. Tensile Strength, ksi, ≥ (unless otherwise specified) Yield Strength (0.2 % offset), ksi, ≥ (unless otherwise specified) Full-Section Specimen Cut-Out Specimen
ASTM B210;
AMSWWT700/6
6061-O 0.018-0.500 22, ≤ 14, ≤ 15 15
6061-T6, T62 0.025-0.049 30.0 16.0 16 14
0.050-0.259 30.0 16.0 18 16
0.260-0.500 30.0 16.0 20 18
6061-T42 0.025-0.049 30.0 14.0 16 14
0.050-0.259 30.0 14.0 18 16
0.260-0.500 30.0 14.0 20 18
6061-T6, T62 0.025-0.049 42.0 35.0 10 8
0.050-0.259 42.0 35.0 12 10
0.260-0.500 42.0 35.0 14 12
Aluminium 6061 Mechanical Properties – Rolled or Cold Finished Bar, Rod, and Wire
Standard Aluminum Alloy and Temper Specified Diameter or Thickness, in. Tensile Strength, ksi, ≥ (unless otherwise specified) Yield Strength (0.2 % offset), ksi, ≥ (unless otherwise specified) Elongation in 2 in. or 4xDiameter, ≥, %
ASTM B211 6061-O ≤0.124 20, ≤ – –
0.125-8.000 18
6061-T4, T451 ≤ 0.124 30 – –
0.125-8.000 30 16 18
6061-T42 0.125-8.000 30 14 18
6061-T6, T62, T651 ≤ 0.124 42 – –
0.125-8.000 42 35 10
6061-T89, T94 ≤ 0.374 54 47 –
Aluminium 6061 Mechanical Properties – Plate and Sheet
Standard Aluminum Alloy and Temper Specified Thickness, in. Tensile Strength, ksi, ≥ (unless otherwise specified) Yield Strength (0.2 % offset), ksi, ≥ (unless otherwise specified) Elongation in 2 in. or 4xDiameter, ≥, % Bend Diameter Factor, N
ASTM B209 6061-O 0.006-0.007 ≤22 12.0 10 0
0.008-0.009 12 0
0.010-0.020 14 0
0.021-0.128 16  
0.129-0.249 18 1
0.250-0.499 18 2
0.500-1.000 18 3
1.001-3.000 16 –
6061-T4 0.006-0.007 30.0 16.0 10 2
0.008-0.009 12 2
0.010-0.020 14 2
0.021-0.249 16 3
6061-T451 0.250-0.499 30.0 16.0 18 4
0.500-1.000 18 –
1.001-3.000 16 –
6061-T42 0.006-0.007 31.0 14.0 10 2
0.008-0.009 12 2
0.010-0.020 14 2
0.021-0.249 16 3
0.250-0.499 18 4
0.500-1.000 18 –
1.001-3.000 16 –
6061-T6, T62 0.006-0.007 42.0 35.0 4 2
0.008-0.009 6.0 2
0.010-0.020 8.0 2
0.021-0.036 10.0 3
0.037-0.064 10.0 4
0.065-0.128 10.0 5
0.129-0.249 10.0 6
6061-T62, T651 0.250-0.499 42.0 35.0 10 7
0.500-1.000 42.0 9 –
1.001-2.000 42.0 8 –
2.001-4.000 42.0 6 –
4.001-6.000 40.0 6 –
6061 F 0.250-3.000 – – – –
Alclad 6061-O 0.010-0.020 ≤20 12.0 14 –
0.021-0.128 ≤20 12.0 16 –
0.129-0.499 ≤20 12.0 18 –
0.500-1.000 ≤22 – 18 –
1.001-3.000 ≤22 – 16 –
Alclad 6061-T4 0.010-0.020 27.0 14.0 14 –
0.021-0.249 27.0 14.0 16 –
Alclad 6061-T451 0.250-0.499 27.0 14.0 18 –
0.500-1.000 30.0 16.0 18 –
1.001-3.000 30.0 16.0 16 –
Alclad 6061-T42 0.010-0.020 27.0 12.0 14 –
0.021-0.249 27.0 12.0 16 –
0.250-0.499 27.0 12.0 18 –
0.500-1.000 30.0 14.0 18 –
1.001-3.000 30.0 14.0 16 –
Alclad 6061-T6, T62 0.010-0.020 38.0 32.0 8 –
0.021-0.249 38.0 32.0 10 –
Alclad 6061-T6, T62 0.250-0.499 38.0 32.0 10 –
0.500-1.000 42.0 35.0 9 –
1.001-2.000 42.0 35.0 8 –
2.001-4.000 42.0 35.0 6 –
4.001-5.000 40.0 35.0 6 –
Alclad 6061 F 0.250-3.000 – – – –

 

6061-Aluminium-Alloy